James Fisher successfully completed the world’s first abrasive cut on a 10m-diameter offshore wind turbine monopile, on behalf of an international energy operator.​ 

Customer challenge 

An offshore wind operator identified a flaw in the foundation of a 10m diameter monopile after installation. With no proven method to safely sever this large structure, they faced a significant challenge in safely removing it while minimising downtime and reducing environmental impact.  

Solution for our customer

James Fisher designed, built, tested and deployed a bespoke external abrasive cutting tool – the first of its kind capable of tackling monopiles of this scale. The tool was deployed subsea to complete an abrasive waterjet cut in one pass. 

Our impact to our customer

• Safe and rapid removal of the flawed monopile, enabling recovery to the vessel deck without incident 

• Reduced environmental impact thanks to shorter operational timeframe 

• Cost efficiency through a purpose-built tool which avoided the need for multiple interventions 

• This approach combined the efficiency and reliability developed through decades of oil and gas projects with innovation tailored to offshore wind’s unique demands